CNC plasma cutting

Welcome to the new Dragonfly Automation Blog!

We will be creating regular posts about various areas of the CNC and PCB industries to enlighten and inform our readers of what’s going on at Dragonfly Automation and in the CNC plasma industry, so keep an eye on our website, blog, Instagram, and Facebook pages for news and updates!

To start with, we’d like to throw out a short glossary of CNC Plasma terminology.

CNC Plasma Terminology

The plasma cutting industry is full of unique words and phrases that can be baffling to many who aren’t ‘in-the-know’. That’s why we put together this plasma cutting glossary so read on and learn what they mean.

AC: An electrical current that reverses its direction at regular intervals, such as 60 cycles alternating current (AC), or 60 hertz.

Angularity: The measurement of the plasma cut angle. For air plasma 1to 3% is normal.

Auto-voltage circuit: Input sensing that allows the system to run on a variety of voltages with no rewiring.

Blow-back: Patented technology that provides a pilot arc, used in Hypertherm Powermax series products.

Boost Conditioner circuit: Hypertherm technology that compensates for input voltage variations.

CNC: Computer Numeric Control

CAM: Computer Aided Manufacturing

Coaxial-assist jet: Patented jet design boosts cutting speed as much as 20% over conventional designs.

Lag lines: Grooves in the cut surface that are the result of the plasma arc.

Dross:  The molten waste material created by thermal cutting processes that often solidifies on the top or bottom of the plate. Also called slag, dross is produced in different amounts and can be easier or harder to remove depending on the cutting process that created it.

Dual-threshold pilot circuit: Hypertherm technology that significantly reduces nozzle wear by increasing the pilot current precisely when needed.

G Code: has many variants but is the common name for the most widely used numerical control (NC) programming language. It is used mainly in computer-aided manufacturing to control automated machine tools. G-code is a language in which people tell computerized machine tools how to make something.

ETR (Easy Torch Removal): A unique connector design that provides easy switching between hand and machine torches.

Fine Cut: A line of Hypertherm consumables that deliver significant improvements in cut quality on thin-plate metals by providing a narrower kerf width, reduction in dross and virtually no heat-affected zone.

Heat-affected zone: The part of the metal that has undergone structural changes due to intense heat. The Heat-affected zone (HAZ) cannot be seen but one of the side effects of HAZ can be a heat tint that is visible, the size of the heat tint is also affected by the surface condition of the plate. Therefore, the size of the heat tint and the heat-affected zone may not be the same.

HyLife Electrodes: that last longer than ordinary designs by using the same patented technologies developed for advanced Hypertherm mechanized systems.

Kerf: The width of a cut made by the plasma arc.

Plasma: Plasma, sometimes called the fourth state of matter, is a high-temperature, ionized gas.

Plasma cutting: Process in which electrically conductive gas is harnessed and controlled. A torch holds consumable parts, which constrict and control the ionized gas stream or plasma arc for cutting most common metals.

SCFH: Standard Cubic feet per hour

SCFM: Standard Cubit feet per minute

For more information on CNC technology, please contact Dragonfly Automation and we’d be happy to help!